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What is an Industrial IoT solution?
The amalgamation of machines, processes, and production to monitor, collect, exchange, and analyse real-time sensor data to perform advanced analytics and deliver meaningful shop-floor insights.
What is Industry 4.0?
Industry 4.0 is the integration of advanced technologies like IoT, AI, and robotics for enhanced manufacturing automation and connectivity in industrial processes.
Why do you need IIOT?
IIoT, an easy to scale and quick to deploy platform can empower your enterprise to:
- Derive insights from real time data
- Monitor your machines proactively and prevent down-time
- Drive rapid and continuous value for your manufacturing unit.
- Leverage vertical expertise across your shop floor to stay ahead of competition
- Improve shop floor efficiency and save costs
How do I get started?
- Drop your details in our Request Demo form.
- Our next step would be visiting your site to understand your requirements better and analyse your existing hardware.
- Our team of experts will schedule a demo call to walk you through our platform and solutions.
- After analysis, we will propose a solution to best fit your requirements.
Intelligent factory automation crafted for your shop floor
Industry 4.0 is just a click away. From monitoring one machine to automating your entire factory, we got you covered. Explore expansive IIOT solutions across multiple verticals now.
Discrete Manufacturing
- Construction & Building material
- Automobile
- Aerospace & Defense
- Machine & equipment
- Medical device
- Appliance
- Electronics
- Automotive parts
Process Manufacturing
- Chemical
- Food & Beverage
- Oil & Gas
- Pharmaceutical
- Metal & steel
- Glass
- Textile
- Adhesives & Paints
A sneak peek into the world of Zoho IIoT
- Seamless machine connectivity
Supporting multiple brands and protocols for data collection at scale from legacy and new machines, ranging from one to few hundred units facilitating actionable insights.
- Collect data from devices & controllers
Plug and play universal data collection for PLCs, SCADA, MES supporting MODBUS, OPC/UA, RTU, Ethernet IP and proprietary connectors to any third party systems through your own gateway or custom gateways.
- Type of data
Data types include Custom Sensor Values, Machine Status, Modes, Alarms, Overrides, Load, Speeds, Feeds, PMC parameters, Diagnostics, and more.
- High Frequency data collection
Utilize real-time data collection at a high frequency (1 KHz) from specific CNC controls for immediate input into machine learning models.
- Configure & Manage sensors
Improve your system by integrating external sensors or connecting older equipment using digital and analog input/output. Remotely configure and oversee sensors through an intuitive web interface.
- Brands we support
- Protocols we support
- Edge Computing
With Zoho EdgeX edge-computing, allow localised actions and data filtering for refined & relevant data transfer for analytics. Diagnose problems or deploy updates to the Edge without requiring an on-site visit.
- Aggregate data with ultimate security
Aggregate collected data from multiple data sources to create a comprehensive dataset. Our platform ensures secure, scalable infrastructure for manufacturing data with regular security updates and user-friendly data management tools.
- Telemetry to reports
Harmonize diverse equipment data for consistent reporting and AI based analytics. Examples include Custom Sensor Values, Machine Status, Alarms, Loads, Speeds, and more.
- Remote management
Site visits are tedious. We hear you! Remotely manage and control all your machines now through Zoho EdgeX edge computing. Implement changes at the click of a button no matter where you are.
- Secure cloud integration & Storage
Using HTTPS/MQTT protocols, securely stream and store data from edge to the Zoho IOT cloud infrastructure enabling swift and scalable data access.
- Integrate with other applications & APIs
Effortlessly integrate machine data into your digital factory by connecting with existing shop floor systems. Use of REST APIs will enable integration with CRM, ERP, BI tools, and other factory applications
- Create workflows
Establish rule-based workflows for shop floor data, including machine conditions and performance metrics, triggering actions by factory workers or automating system responses.
- Real time insights
Provide service managers and technicians with status updates on equipment health through real time and historical condition monitoring. Enable preventative maintenance by getting notified on any anomalies with colour coded severity.
- Integrate AI and analytics
With deep analytics provided by performance reports, identify bottlenecks, OEE, machine utilization and downtime history. Gain visibility and actionable insights on every production line throughout your enterprise.
- Build your own IIOT solutions
Develop your own apps with customized UI, join it with 3rd-party applications such as quality or inventory, customize stake holder visuals and roles, and extend the current modules with various use cases.
- Machine Monitoring
- Production Line monitoring
- Overall Equipment Effectiveness
- Shifts & Jobs Allocation
- Maintenance & SLA
- Quality Analysis
- Asset & Inventory Tracking
- Energy & Sustainability
- Utilities Monitoring
- Safety & Control
Single destination to achieve holistic shop-floor automation mastery
Hawk-eye view of high capex machines
Monitor machines in real time (CNC, robotic arm, SWISS, precision etc) to maximize efficiency
Condition monitoring
Real time data on health and performance of industrial equipment
Machine performance
Analyse speed, output, energy consumption, and health indicators to optimize performance
Machine uptime/downtime
Monitoring intervals where the machine is operational (uptime) and non-operational (downtime) to minimise disruptions.
Machine utilization
Measuring the actual operation time over scheduled available hours to optimize production schedules
Asset operations
Monitor real time performance of assets to optimize operations
Usage patterns
Analyse machine usage patterns for optimised shift allocations and performance
Reduce downtime for production efficiency
Streamline operations with proactive monitoring for enhanced productivity and quality control.
Line stoppages
Provide insights on the causes, durations, and frequency of interruptions.
Cycle time
Analyse duration it takes for a specific task to identify bottlenecks and optimize workflows
Planned vs Actual Yield
Draw comparisons between expected vs actual output to assess the effectiveness of production planning and enhance overall yield and efficiency.
Reject rate
Percentage of manufactured products or components that do not meet the specified quality standards to intervene quick decision-making
Production downtime
Insights into the reasons for interruptions, their durations, and their impact on overall operational efficiency to reduce unplanned downtime.
Operator efficiency
Real time data on operator activities, performance metrics, and task completion rates to enhance productivity.
OEE for ultimate machine utilization
Combine availability, performance efficiency, and quality yield to trace your factory’s production quality over time.
Equipment effectiveness
Analysis of how well industrial equipment is utilized in terms of availability, performance, and quality
Production bottlenecks
Monitor intervals in the manufacturing process where the flow of output is constrained or slowed down, leading to a decrease in overall efficiency.
Benchmarking
Analyze OEE performance of industrial equipment against established standards or industry best practices to identify areas for improvement and set performance targets.
Asset performance
Real-time data on the health, condition, and usage of assets to assess performance
Productivity
Efficiency and output achieved in industrial operations for optimized workflows and energy efficiency
Availability
Track assets that are operational and ready to perform their intended functions during a specific time period to plan scheduled maintenance and avoid unplanned downtime.
Keep track on shifts, jobs and resources all at once
Ensure optimal coordination of worker and machine shift by analysing both key components. Identify the shift that works best in terms of energy consumption and productivity.
Real time shift data
Continuous monitoring, analysis, and reporting of operational information during specific work shifts in industrial settings
Resource allocation
Distribution and optimization of resources, such as manpower, machinery, and materials to improve overall productivity.
Job cards
Digital records that contain detailed information about a specific task, job, or work order to enhance visibility and streamline operations.
Shift scheduling
Automate work shifts for personnel and machines to optimize resource deployment
Time and attendance management
Optimize the tracking of employees' work hours and attendance to enhance efficiency and ensure compliance
Workforce efficiency
Optimize labour to enhance overall productivity and pave way for collaboration
Production planning
Coordinate resources, tasks, and schedules to achieve targets
Idle time vs Productive time
Draw analysis on machine idle time and productive time to enable timely interventions and predictive maintenance
Condition monitoring, Predictive maintenance & work orders
Automate tasks in a jiffy and reduce maintenance costs with Zoho IIOT's digital cruise. Detect early signs of downtime and schedule maintenance proactively.
Remote asset condition monitoring
Analyse real-time data on the health and performance of industrial assets from anywhere
Predictive maintenance
Proactively prevent equipment failures to enhance efficiency and extend the life span of assets.
Mobile work orders
Digital access to detailed work instructions, asset information, and task assignments to enhance execution.
Scheduled/planned maintenance based on machine health
Proactively schedule maintenance based on machine health to improve reliability, operational efficiency, and cost-effectiveness.
Maintenance history
Record data and documentation of all maintenance activities to optimize production and resource allocation
Asset repository
Provide a holistic view of assets, facilitating data-driven decision-making and optimising maintenance strategies.
Asset lifecycle management
End-to-end management of industrial assets throughout their entire lifecycle, from acquisition and installation to operation, maintenance, and eventual decommissioning or replacement
Automate approvals
Enable workflow automation, user authentication, conditional approvals and more.
Roles & authorisation
Define and manage the access levels and permissions of individuals or entities within the factory
Where precision meets standards
Create quality benchmarks & safe measures while ensuring regulatory compliance - with ISO standards, FDA regulations, and ITAR.
Equipment health
Enable real-time monitoring of the condition and performance of machinery
Production yield
Measure the quantity and quality of output achieved in industrial processes relative to the inputs to maintain high quality standards.
Traceability
Track and record the entire production history of products, making it easier to identify and address quality issues
Compliance to regulations & standards
Build trust, minimize legal and regulatory risks by complying to standards.
Material composition
Accurately monitor composition of materials to keep a check on quality standards
Defect analysis
Analyse abnormalities in production to reduce waste and improve operational efficiency.
Trace assets & stocks from source to shelf
Provides real-time insights & unified visibility to prevent theft or losses, maximize asset utilisation, and optimize their role in processes.
Asset identification
Use of attributes and methods to uniquely identify an asset and enhance overall asset visibility and facilitate effective maintenance
Location tracking
Track location of assets with GPS, BLE, RFID and more to improve logistics and enhance safety
Availability
Keep an eye on stock availability to optimize stock levels, reduce the risk of stock-outs or overstock situations, enhance order fulfilment processes, and improve overall supply chain efficiency.
Maintenance and service history
Record data and documentation of all maintenance & service activities to optimize production and resource allocation
Utilisation analysis
Optimize the usage and management of industrial inventory for accurate order fulfilment and reduction of holding costs.
Geo fencing
Location-based technology to create virtual boundaries or geographical zones that trigger specific actions when industrial assets, equipment, or personnel enter or exit these predefined areas.
Optimize energy consumption and reduce carbon emissions
Monitor and control energy consumption of industrial infrastructure equipment (HVAC, DG, AHU, Chiller, Compressor, etc.) and production machines.
Energy consumption pattern
Enable data driven approach to improve energy efficiency, reduce operational costs, and contribute to sustainability goals
Carbon emission
Measure, track, and manage the release of carbon dioxide (CO2) and other greenhouse gases.
Waste generation
Real-time insights on the volume and types of industrial waste to minimize waste and enhance environmental awareness.
Renewable energy integration
Integrate renewable energy sources to your existing layout and be one step closer to protect the environment.
Environmental conditions such as air quality, temperature and more
Measure air quality, noise, temperature and more.
Measurement & verification
Measure and verify the performance and efficiency of industrial processes to validate energy savings, process improvements, and other KPIs.
AI prediction & forecast
Analyse historical and real-time data of energy consumption, demand, and production to optimize energy management.
Unlock saving potential with smart utilities
Acquires, manages, and reports vital data from Power/Water/Gas meters such as voltage, velocity, pressure, leakage, etc.
Power quality
Track voltage stability, frequency, harmonic distortion to maintain efficiency and prevent potential issues.
Water Usage
Monitor water consumption at various points within industrial facilities, providing real-time data on consumption.
Gas flow and pressure
Measure the flow rates and pressure levels of gases in various parts
Leak detection
Early detection of water leaks or anomalies, preventing water wastage and minimising the environmental impact
Demand planning
Monitor real-time energy consumption patterns and fluctuations to plan and meet demands.
Fault management
Proactively monitor, detect, and solve anomalies
Remote monitoring
Monitor energy usage and consumption from anywhere
For safe & secured manufacturing operations
Continually monitor fire & safety operations constantly- fire extinguishers equipment, fire alarm system, sprinkler system and more for assured safety of tenants.
Sprinkler system status
Monitor status of the sprinkler system to ensure the proper functioning and readiness of the system.
Emergency sirens & lighting
Detect emergencies and enable sirens and lightings to notify tenants.
Temperature monitoring
Monitor anomalies in temperature to ensure timely intervention.
Remote monitoring
Monitor abnormalities from anywhere.
Extinguisher status
Track availability and status of extinguisher to ensure safe and timely intervention.
Smoke sensor detection
Detect smoke and notify tenants on abnormalities
Make your machines & processes efficient with real-time factory insights
Determine the cause & effect, and improve efficiency & predictability
Deliver unprecedented visibility on Machine-wise/Shop-wise/Building-wise energy, health and usage parameters, machine status, production/assembly line performance, maintenance and analytical insights.
Harness the potential of your manufacturing operations
Increase
- Asset life cycle
- Machine efficiency
- Revenue
Improve
- Operator retention
- Machine performance
- Quality of product
Optimize
- Machine utilisation
- Maintenance cycles
- Production
Transform
- Your Business
- Manufacturing operations
- Workforce efficiency
Reduce -
- Downtime/breakdown.
- Energy consumption.
- Maintenance/replacement costs.
Envision, Unite, Prosper
We hold the belief that a prosperous journey towards Industrial transformation commences by fostering a collaborative partner ecosystem. This ecosystem comprises partners who can amalgamate distinct skill sets to generate incremental value for customers in the discrete manufacturing sector.
Look what our partners say about us
We are humbled and excited to be part of a future-facing product like Zoho IOT and we could in a small way put our honest efforts to drive Zoho IOT adoption in the industry. As catalysts to transform “Factories as a Product” which is our personal vision, we see that Zoho IOT is at the cusp of growth and adoption.
Purushothaman TGR
Zoho IoT is an incredibly powerful platform for developing illimitable custom IoT solutions for their unique requirements. The platform accelerates time to market, swift development, and maximizes profits. Zoho IoT offers multi-vertical solutions catering to a wide range of industries.
