Make your machines & processes efficient with real-time factory insights
For a Smart factory, it is vital to monitor machines and processes in real time as well as ensure optimal performance to improve production. Increased visibility and better insights on the health of the machine is also critical in order to detect anomalies and fix issues before they occur.
Zoho Industrial IoT solution helps factories & discrete manufacturing industries to increase OEE and productivity through real-time data visibility, deep manufacturing analytics, and predictive/prescriptive alerts.
Downtime Insights for machines & assembly lines
Streamline your production process and enable proactive maintenance to reduce or eliminate planned/ unplanned downtime.
Peek into the innovative world of IIoT
What is Industrial IoT (IIoT)?
An industrial IoT or IIoT is about the amalgamation of machines, processes, and production to monitor, collect, exchange, and analyse real-time sensor data to perform advanced analytics and deliver meaningful shop-floor insights.
Why Zoho IIoT solution?
Zoho IIoT solution powered by the Zoho IoT platform can help improve overall equipment effectiveness (OEE), minimize equipment failure, improve shop floor efficiency, and enable proactive maintenance to reduce or eliminate downtime.
Why do businesses need IIoT?
Businesses need to adapt IIoT to stay competitive and sustainable in the modern industrial sector. IIoT empowers businesses with data-driven insights, improved efficiency, cost savings, and the ability to innovate and adapt in a rapidly changing business landscape
What are the benefits of IIoT?
There are multiple benefits of using IIoT for your manufacturing unit- Optimizing machine utilization, Predicting and preventing failures, Optimizing maintenance cycles, On-time alerting on any anomalies, increasing asset life cycle, Reducing maintenance costs, etc.
- Machine Monitoring
- Production Line Monitoring
- OEE Performance
- Shifts & Jobs Allocation
- Maintenance & SLA
- Quality Analysis
- Asset & Inventory Tracking
- Energy & Sustainability
- Utilities Monitoring
- Safety & Control
- Third-party Integration
Single destination to achieve holistic shop-floor automation mastery
Increase uptime and slash CapEx on new machines
Operators and maintenance personnel can monitor machines in real-time (CNC, robotic arm, SWISS, Precisions, etc.) to identify factors like health parameters, performance, uptime & downtime, asset operations, and usage patterns.
Reduce downtime and stoppages drastically
Accurate production line monitoring enables you to maximize efficiency/capacity, improve management, track line stoppages, cycle time, yield, reject rate, downtime, operator efficiency, etc.
Overall equipment effectiveness for ultimate productivity
Combines availability, performance efficiency, and quality yield to measure the overall effectiveness of the equipment, identify production bottlenecks & areas of improvement, benchmarking, asset performance, and improving productivity.
Pay the workforce based on efficiency & improve retention
The operational paradigm for keeping vendors in the loop, wherever you need them. Execute a smarter way to transition open issues in a real-time environment and update status on the go and equip every worker with the right information to perform tasks effectively.
Condition monitoring, Predictive maintenance & work orders
Track, report, and meet SLA’s initialized by customer support teams to set customer service targets. Lose the mundane and automate tasks in a jiffy. From automated approvals to routing your own unique work processes to remote collaboration—Zoho IoT’s digital workflows optimize how things get done.
Check if your product meets quality standards
Examine the quality and design of the product by creating quality benchmarks & safe measures while ensuring regulatory compliance - with ISO standards, FDA regulations, and ITAR. The solution can also help in lower rejection rates.
Keep a track on assets & stocks from source to shelf
Provides real-time insights & unified visibility on asset identification, location tracking, availability, maintenance and service history, utilisation analysis, and inventory to prevent theft or losses, maximize asset utilisation, and optimize their role in processes.
Optimize energy consumption and reduce carbon emissions
Monitor and control energy consumption of industrial infrastructure equipment (HVAC, DG, AHU, Chiller, Compressor, etc.) and production machines to reduce energy wastage, lower CO2 emissions, achieve net zero and sustainability goals, etc.
Unlock saving potential with smart utilities
Acquires, manages, and reports vital data from Power/Water/Gas meters such as voltage, velocity, pressure, leakage, etc. while performing demand planning, fault management, Measurement & verification, AI prediction & forecast, etc.
For safe & secured manufacturing operations
Proactive monitoring & fault detection of the fire & safety operations constantly- fire extinguishers equipment, fire alarm system, sprinkler system, etc. to notify building occupants & service operators of an emergency.
Easy integration with legacy systems & retrofits
From individual applications to sensory platforms, connect with any existing SCADA/ ERP/ helpdesk/ CRM, etc. systems and discover new ways to improve your portfolio performance. Gives you a unified view of information from different systems in real time.
Expanding horizons beyond SCADA and MES for industries
Seamless data capture for real-time insights
Zoho IIOT ensures tech-agnostic (Multi-protocol, Multi-device, Multi-network) aggregation and processing of all your machine & production data in a singular centralized hub, providing secure access from anywhere across the globe.
Devices
IIoT gateways, PLC, HMI, DCS, SCADA, Energy meters, Drives and Sensors (Vibration, Temperature, Pressure, Noise etc.).
Protocols
OPC UA, MTConnect, Modbus TCP, SNMP, Profibus/Profinet, Ethernet/IP, MQTT & many more
Machine Monitored
CNC/VMC machines, SPM, SWISS, Lathe machines, Milling/Pressing/Welding machines & 20+ machines
Brands
Mitsubishi, Schneider, Hitachi, Beckhoff, Fanuc, Mazak & much more
Determine the cause & effect, and improve efficiency & predictability
Deliver unprecedented visibility on Machine-wise/Shop-wise/Building-wise energy, health and usage parameters, machine status, production/assembly line performance, maintenance and analytical insights.
Harness the potential of your manufacturing operations
Increase
- Asset life cycle
- Machine efficiency
- Revenue
Improve
- Operator retention
- Machine performance
- Quality of product
Optimize
- Machine utilisation
- Maintenance cycles
- Production
Transform
- Your Business
- Manufacturing operations
- Workforce efficiency
Reduce -
- Downtime/breakdown.
- Energy consumption.
- Maintenance/replacement costs.
Trusted by
Envision, Unite, Prosper
We hold the belief that a prosperous journey towards Industrial transformation commences by fostering a collaborative partner ecosystem. This ecosystem comprises partners who can amalgamate distinct skill sets to generate incremental value for customers in the discrete manufacturing sector.
Look what our partners say about us
We are humbled and excited to be part of a future-facing product like Zoho IOT and we could in a small way put our honest efforts to drive Zoho IOT adoption in the industry. As catalysts to transform “Factories as a Product” which is our personal vision, we see that Zoho IOT is at the cusp of growth and adoption.
Purushothaman TGR
Zoho IoT is an incredibly powerful platform for developing illimitable custom IoT solutions for their unique requirements. The platform accelerates time to market, swift development, and maximizes profits. Zoho IoT offers multi-vertical solutions catering to a wide range of industries.
