Manufacturing Analytics Platform for Smart Factories

16K
Customers
3M
Users

Run your shop floor on data, not gut feel

Leading manufacturers are moving beyond reactive reporting to proactive, predictive operations.

Manufacturing worker in a hard hat using a tablet on the shop floor

Empower plant managers and operations teams with self-service analytics without IT dependency

Predict equipment failures and demand shifts using AI-powered forecasting and trend analysis

Make faster decisions with real-time shop floor dashboards and automated alerts

Ensure data accuracy with a single source of truth across production, quality, and supply chain

Why manufacturing leaders choose Zoho Analytics?

Maximize OEE

Track availability, performance, and quality rates across every machine and shift. Compare actual vs ideal cycle times, monitor OTIF delivery, and pinpoint the unplanned downtime hours that erode throughput before they compound.

Lift first-pass yield

Monitor FPY trends, defect rates, and rejection quantities by machine, item, and defect category. Break down whether failures stem from assembly, dimensional, surface, or process issues to drive targeted quality improvement.

Cut unplanned downtime

Track breakdown counts, MTTR, and breakdown probability scores across your asset base. Surface high-risk machines and shift from reactive firefighting to preventive maintenance with predictive failure models.

Control manufacturing costs

Track Cost-Per-Unit (CPU) trends alongside material, labor, and maintenance cost movement. Identify the items, suppliers, and machines driving cost variance month over month.

Complete analytics for every manufacturing function

Executive manufacturing overview

Get a single-screen view of your entire operation. Track OEE, OTIF, scrap rate, scrap cost, and inventory value alongside monthly production trends with built-in forecasting. Designed to give plant heads and leadership real-time answers without drilling through multiple reports.

Executive manufacturing dashboard showing OEE, OTIF, scrap rate, inventory value, and monthly production trends

Inventory, supply chain & cost analytics

Monitor supplier lead times, inventory turns, and days on hand alongside CPU, material cost, and labor cost trends. Track GRN acceptance vs rejection by month, supplier-wise rejection quantities, and item-wise cost contribution to spot margin leakage early.

Inventory, supply chain, and costing dashboard tracking supplier lead times, inventory turns, and cost-per-unit trends

Production performance

Drill into the three OEE pillars, availability, performance, and quality, alongside machine utilization and throughput hours. Compare actual vs ideal cycle time, monitor plan vs actual production by month, and break down output by morning, evening, and night shifts to identify where output is being lost.

Quality analytics

Track first pass yield, defect rate, in-process defect rate, and rejection quantity at the machine and item level. Break down defects by category (assembly, dimensional, surface, process, packing), monitor region-wise customer complaints, and use clustering to map rejection rate against rework cost.

Maintenance & machine health

Monitor breakdown counts, MTTR, breakdown probability, and high-risk machine count in one view. Compare preventive vs breakdown maintenance over time, track spare parts consumption cost, and rank machines by total maintenance cost and average downtime to prioritize where to act first.

Maintenance and machine health dashboard showing breakdown counts, MTTR, breakdown probability, and high-risk machines

Device and Sensor Intelligence

Track machine sensor health and breach frequency for each machine. Compare machine health trends across years and assess vibration risk relative to production volume.

Powerful analytics. Zero technical expertise required

Connect your entire manufacturing ecosystem

Integrate ERP, Inventory, and quality management systems in one unified platform. Pull data from production orders, operation logs, inventory snapshots, and supplier records without manual exports.

Illustration of connections to ERP, inventory, and quality management data sources

Self-service analytics for manufacturing teams

Drag-and-drop interface lets plant managers, quality leads, and operations teams build OEE dashboards, Pareto charts, and cost variance reports in minutes without writing a single query.

Drag-and-drop visualization interface for building dashboards and reports without coding

Collaborate across departments

Production, quality, maintenance, procurement, and finance teams work from the same data. Share dashboards, schedule automated shift reports, and align on decisions together.

Illustration of cross-department teams collaborating on shared dashboards and reports

Agentic AI-powered manufacturing intelligence

Predictive maintenance with ML Studio

Build custom ML models using Code Studio. Train models like breakdown risk prediction and predictive maintenance to forecast failures before they happen, then surface the outputs directly on your dashboards.

Predictive maintenance dashboard built with ML Studio forecasting equipment breakdown risk

Production forecasting & trend lines

Project future production volume, FPY, and cost trends with built-in forecasting models. Extend any time-series chart with a forecast view to plan capacity, inventory, and procurement ahead of demand shifts.

Production forecasting chart projecting future production volume, FPY, and cost trends

Ask Zia agent: Conversational manufacturing analytics

Ask natural language questions like "Which production line had the highest scrap rate last month?" and get instant visual answers without writing queries.

Ask Zia conversational analytics interface answering manufacturing questions in natural language

Agentic AI-powered automated insights

Surface hidden patterns in production data automatically. Detect unusual spikes in CPU, unexpected jumps in supplier defect rate, or emerging FPY decline before they require manual investigation (delivered as plain-language insights alongside your dashboards).

AI-powered automated insights highlighting anomalies in cost-per-unit, supplier defect rate, and FPY

Diagnosis and recommendations

Understand why Cost-Per-Unit jumped in a given month or why FPY dropped on a specific machine through diagnostic analysis. Ask Zia explains the contributing factors and recommends where to act first.

Clustering & anomaly detection

Group machines, items, or suppliers by behavior using clustering models. Separate the few outlier batches that drive most of the rework expense from the bulk that runs cleanly, and flag anomalous defect spikes the moment they appear.

Clustering and anomaly detection chart grouping machines, items, and suppliers by behavior

Hear from our happy customers

The power of Zoho Analytics enabled us to get a 360-degree view of customer journey. From the moment a customer enters into PREMO group, data like the order they had placed, information of suppliers who are working on that order, how many employees are working in that project, total time, money spent, proposed delivery date, consignment status, and more reside in multiple systems. Zoho Analytics' capability to make easy relationships between these different data from multiple systems is amazing.

Claudio CabezaBusiness Development Director, PREMO Group

Sparex uses Zoho Analytics to process 30 million rows of data, 2,000 pivot tables, 4,000 query tables and hundreds of dashboards collating data from 18 subsidiaries. One insight from Zoho Analytics delivered a return of $1.4 million in sales for Sparex. Using Zoho Analytics to identify slow and non-moving stock, Kristian was able to reprice an entire catalogue of parts that had not been recently purchased, with the discounting exercise leading to a huge uplift in sales.

Kristian JamesAnalytics Manager, Sparex

Enterprise-grade security & scale

Security & Compliance

SOC 2 Type II certified, GDPR/CCPA compliant, role-based access control, audit trails, and encryption at rest and in transit.

Illustration representing enterprise-grade security and compliance certifications

Scalable performance

Handle millions of rows with sub-second queries. Cloud-native architecture with 99.9% uptime SLA.

Illustration representing scalable cloud-native performance handling millions of rows

Flexible deployment

Cloud SaaS, on-premises, or embedded analytics. Choose what works for your business.

Manufacturing analytics: From shop floor data to boardroom decisions